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Application · Backup inside the cabinet

Backup inside the cabinet: ride-through for PLCs, HMIs and gateways

The short answer: a control cabinet usually needs seconds to minutes, not hours — enough for a PLC to finish its cycle and an HMI to log the event before a controlled stop. For that duty an 18 W DC unit on the cabinet's own 12–24 Vdc bus is typically enough, provided the cabinet's thermal rise is part of the design.

One working day to a written answer · sample from one unit

Short autonomy, absolute reliability

Control cabinets are a different problem from CCTV. The load is small (30–150 W) and the runtime is short (seconds to 30 minutes), but the reliability requirement has no tolerance: a PLC that loses power mid-cycle can leave a machine in an unsafe state, and an HMI that drops loses the event log you need afterwards.

What that changes in the specification

  • Ride-through, not runtime. The target is bridging the gap until the generator starts or the process parks safely — typically 30 seconds to 5 minutes.
  • Input matching. Cabinets usually already have a 24 Vdc bus. Feeding the UPS from that bus removes an AC conversion and a failure point.
  • Thermal reality. A closed cabinet with a 100 W load runs 15–20 °C above room temperature. At 40 °C ambient that is 60 °C inside. Ventilation is part of the specification, not an accessory.

What we make for this

PE-DU18-C takes 12–18 Vdc in, delivers 18 W across DC outputs, and transfers in 10 ms or less. IP20 as standard, with an IP54 housing where the cabinet is washed down or sits outdoors. For higher loads, DIN-rail DC systems at 24 V and 48 V to 10 kW with dry-contact alarms.

Every unit is aged at rated output before packing, and the record carries the serial number — which is what an auditor asks for, not a brochure. CE, RoHS and UN38.3 documentation is available before order.

Questions we get on this application

Straight answers.

Can it be mounted on DIN rail?

Yes — the -C variant ships with a DIN clip. Tell us the rail standard if it is not 35 mm, and we confirm the bracket in the build sheet.

Will it interfere with the PLC's own power supply?

It sits in parallel on the DC bus, not in series with the PSU, and the transfer is a static switch. If your PLC has a defined hold-up requirement, tell us the number and we test against it rather than assuming.

Do I need an inverter as well?

Only if the cabinet has AC loads that must ride through. If everything runs on the 24 Vdc bus, a DC unit is smaller, cooler and more efficient.

What about an IP54 or IP65 enclosure?

Available on request with the thermal design included. An unventilated sealed box with a battery inside needs the heat path designed, not just a gasket.

Keep reading

Next in this decision.

Next step

Send the load. Get a runtime, not a catalogue.

Camera count, adapter rating or cabinet bus voltage is enough to start. You get a model, a runtime figure and the document list for your market.

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